New Ladder

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I was not really happy with the aftermarket ladder which came with the Delica, even it was stainless steel and well done, it was too wide and heavy to accommodate upcoming mods like a tire carrier. Also the bottom bracket didn’t hold up very well due a slight dent in our rear door, so it came off under heavy usage.

Andy (contact) – a fellow Delica owner and very talented fabricator made up a custom aluminum ladder with some strong stainless steel brackets for us. Just 10″ wide with the option to mount it as far to the left as possible. After the ladder was done  I sandblasted it at U-Blast and dropped it off at a powder coating place to match the van colour. The final protection layer was done with DuPont A-7480S clear coat.

October digest from Twitter.

  • Rear AC is out and give us now room to install more useful stuff. #
  • Updated the website. Including new photos and an archive: http://dinoevo.de/archive/ #
  • Just received the new lift blocks from http://www.oddballoffroad.com. Well done piece of work. #
  • So much fun to work on the interior layout. Hard to decide which of the options is best. #
  • Did a few updates to the website and also uploaded some fantastic historical photos of Mitsubishi Delicas:… #
  • What a piece of crap: http://ow.ly/2WGCp Build better domestic cars, so people don’t have to look somewhere else @CADA @Auto_Industry @ICBC #
  • A proof that @ICBC study about RHD leads to the wrong assumption http://ow.ly/2WN0Z #
  • Espar Diesel heater just arrived. Can’t wait to get the van ready for winter camping. #
  • More bodywork to do today. Closing off the driver side windows. #
  • Replaced driver side panel windows: http://ow.ly/2OdJu #
  • New Allradler magazine just made its way to our house. Funny to read the article about offroading in BC http://www.allradler.com #

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Rear Leaf Springs

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Due the age of the car the rear leaf springs as well as the shackle rubber bushings were already quite out of shape. Also the van came with 3″ casted iron lift blocks which I wanted to eliminate as good as possible.
I went and sourced brand new rubber bushings and got Jason from Odd Ball Offroad to make up two new smaller blocks (1.5″) with the right angle out of solid 6061 aluminum. A company (sorry, don’t want to mention their name as I was not very pleased with their service and pricing) re-ached the leaf springs and added one more leaf to prevent any sagging with heavier load. This process gave another 1.5″ lift, so the van was back to the perfect original height. Due some hiccups this project took a few weeks from start to finish, but now I’m really pleased with the outcome.

A few small jobs

Beside larger modifications I also worked on some small jobs over the last few weeks:

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A good indicator to see if someone takes his l300 on some serious trails is the bent licence plate. Every time you go through a very steep water bar you scrape at first the plate. Some people don’t even bother to bend it back, but I decided to do a little modification. Just cut the mount in half and riveted the two pieces together.

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We usually use the HID fog lights just offroad where no one is around, but sometimes it would have been great to use them as additional high beams. The problem was if there is traffic, you want to switch the high beams as well the fog lights off as quick as possible, which isn’t working if you have two separate switches. Therefore my friend Jay came up with this handy little switch to connect the fog lights with the high-beam switch. I can now run either the fog lights all the time or switch it on/off with the high-beam switch.

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After I heard all kinds of horror stories about staff at gas stations filling the fuel tanks up with gasoline, I wanted to make it more visible that our van needs Diesel. I made a vinyl sticker with a little Japanese touch.

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One of the well known “problems” of Mitsubishi l300s are the water in the footwell after heavy rain. Most of the time the reason is the broken down seal behind the front corner panels. So I took them off and cleaned the seam, treated the metal with rust paint and sealed it up again.

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The leak mentioned above resulted in a constantly wet carpet which created rust spots underneath. Did I mentioned I hate rust? So I treated it right away. Wire brush, sand paper and rust converter. Also I took out the carpet and replaced it with a rubber mat.

Side Panel Windows

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The first step to a better insulation for our van was to get rid off unnecessary windows. In our old l300 we had almost all the time the curtains closed on the driver side panel windows, so I thought this time we take the windows out completely and close it off. Unfortunately the windows are not straight which makes it not very easy to replace them. First idea was to have it done by a body shop, but after contacting a couple, it turned out as a expensive and not very satisfying option. The second idea came from a friend at Vurv Design Studio who does some beautiful furnitures with all kinds of curves and bends in it. He suggested to vacuum press wood onto the actual window to get exactly the shape we wanted.
That’s what we end up doing last weekend. I took the tint off and the windows out. We cut three sheets for each window. Two pieces of white melamine veneer as well as one sheet of plywood. Glued them together and packed them with the window on top into a heavy-duty bag. The machine did its job over the next few hours and kept everything tight in a vacuum.
Meanwhile I took the rubber seals out and cleaned everything well. The rubber was not in the best shape so I treated it with ACDelco Silicone Emulsion and brought it back to live. Also one of the common spots for rust on l300s is just below the side windows (assuming you don’t have sliders) The windows sagging over the time and hitting the body panel. So I treaded the spots and repainted the area.
After the windows came out of the press, we had to cut them to shape and drill the holes for the mounts. To make the new panels completely waterproof the edges got closed off with oil based paint. After everything was dry the new “windows” went back in.

Thanks again Glenn for your help! I’m really lucky to be part of such a great Delica community in Vancouver.

September digest from Twitter.

  • Is there really no alloy 16×7 with 6 on 5.5 and at least 4" backspacing rim out there? Really?! #
  • Heading to the Whipsaw http://ow.ly/2CmDa again. Weather forecast rain. Going to be exciting! #
  • Espar Hydronic 4 Diesel heater is ordered. I need to get it installed before the winter camping trips are coming… #

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